In the cost structure of textile printing and dyeing, printing plate making and its core consumables—rotary screens/nickel screens—account for a significant proportion. At the same time, the precision and efficiency of plate making directly affect the quality and delivery speed of subsequent printing production. Therefore, optimizing the plate making process and extending the service life of nickel screens has become a key breakthrough for companies to achieve the triple goals of cost reduction, efficiency improvement, and environmental protection.
Hangzhou Yiran Digital Technology Co., Ltd., with its profound industry experience serving more than 200 companies and over 400 pieces of equipment in printing plate making technology and rotary screen/nickel screen recycling, provides companies with a mature “dual-engine” solution.
I. Lean Plate Making: Enhancing Front-End Efficiency through Digitalization and Intelligence
Traditional plate making processes suffer from problems such as reliance on experience, fluctuating precision, and efficiency bottlenecks. Based on a deep understanding of the plate making process, Yiran Digital promotes the digitalization and intelligence of the plate making process through its independently developed specialized software and automated equipment.
Precise Control: Ensures accurate pattern alignment and uniform mesh size, guaranteeing printing quality from the source.
Process Optimization: Simplifies operation steps, reduces human intervention, significantly improves plate making speed, and shortens sampling and production preparation cycles.
Data-driven Management: Achieves standardization and traceability of process parameters, facilitating quality control and continuous optimization.
II. Green Recycling: Transforming “Consumables” into “Assets” with Nickel Screen Recycling Technology
Nickel screens, as important periodic consumables, have high procurement costs, and their disposal after single use leads to resource waste and environmental pressure. Yiran Digital’s rotary screen/nickel screen recycling technology aims to restore the performance of used nickel screens through professional processes, enabling multiple cycles of reuse.
The core value of this technology lies in:
Direct Cost Reduction: Significantly reduces the number of new nickel screens purchased, directly saving companies tangible costs.
Ensuring Production Stability: Professional repair processes ensure that the performance of recycled screens is close to that of new screens, without affecting printing quality.
Practicing Green Manufacturing: Reduces metal resource consumption and solid waste emissions, aligning with the industry trend of sustainable development.
III. Experience-Driven Empowerment: Process Support from 400+ Practical Cases
The successful recycling of nickel screens highly depends on the accurate assessment of the screen condition, damage type, and precise control of the repair process. The Yiran Digital team is composed of application engineers with over 15 years of experience in the industry, accumulating extensive practical experience in handling various complex situations.
They can provide companies with:
Professional assessment: Assessing the repairability of used nickel screens.
Customized repair solutions: Providing the most economical repair processes for different types of damage.
Process training and guidance: Helping clients establish scientific nickel screen usage and management systems to maximize recycling value.
